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A810312110019 High performance pin Excavator Bucket pin Suitable for SANY 215

  • OEM replacement : A810312110019
  • Material : 45#/40Cr/42CrMo
  • Applicable models :SANY 215
Availability:
Quantity:
  • A810312110019

  • for SANY 215

>> Product Name


Excavator  Pin Shaft

>> Product Use

  • Connection function: It is mainly used to connect the bucket and other working parts of the excavator, such as the dipper arm, rocker arm, etc., to closely combine the various parts to form a complete working mechanism, so that the bucket can perform various excavation actions under the power drive of the excavator.

  • Transmission of force and torque: When the excavator is working, the power generated by the engine is transmitted to the bucket through the hydraulic system. The bucket pin, as a connecting part, can accurately and efficiently transmit these forces and torques to various parts of the bucket, ensuring that the bucket can smoothly perform excavation, loading and other operations.

  • Support and positioning: Provide stable support for the bucket, ensure that the bucket maintains the correct position and posture during work, so that the bucket can perform excavation operations according to design requirements, and improve excavation efficiency and work quality.

>> Certificates And Qualifications


Certificates And Qualifications


>> The Company's Main Product Display

                                                                SANY pin and bushing
OEM NAME OEM NAME OEM NAME
11954088 PIN 14501324 PIN 11975455 BUSHING
A810312110021 PIN 14327798 PIN A820202002975 BUSHING
12344208 PIN A810303990035 PIN 11751558 BUSHING
11972669 PIN A820301020461 PIN A820202002972 BUSHING
13623374 PIN A810312110015 PIN 11967354 BUSHING
13124497 PIN A810312110019 PIN 60065325 BUSHING
13982405 PIN 14327797 PIN 60201101 BUSHING
11795851 PIN 14327781 PIN 60201102 BUSHING
A810312110014 PIN 13887021 PIN 60201104 BUSHING
11696987 PIN A810303990032 PIN A820202003320 BUSHING
11856384 PIN 13562518 PIN 11744971 BUSHING
A810312110017 PIN 14173258 PIN 10989145 BUSHING
11954086 PIN 14173260 PIN 11016612 BUSHING
11972607 PIN 150988000148A BUSHING 13624387 BUSHING
11972528 PIN 150988000193A BUSHING 11644425 BUSHING
A820202003321 PIN 150988000192A BUSHING 11306936 BUSHING
A810303990033 PIN 14034760 BUSHING A820202002974 BUSHING
14327796 PIN A820202003323 BUSHING A820202002973 BUSHING
A810303990037 PIN 61010752 BUSHING A820202003017 BUSHING
13039467 PIN 61010753 BUSHING 11216201 BUSHING
13562517 PIN 14039205 BUSHING


    Excavator bushing    


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2
3
4


    Excavator pin    


2
1
4
3


    Loader bushing    


44
33
22
11


    Loader pin    


1
2
3
4


    Construction machinery pins and bushings    


1
2
3
4


>> Partial Applicable Vehicle Model Display


Partial Applicable Vehicle Model Display

Partial Applicable Vehicle Model Display1

>> Premium Materials for Durability and Strength

  • High-quality carbon structural steel

  • 45 steel: It is a medium carbon steel with high strength and hardness. After appropriate heat treatment, such as quenching and tempering (quenching + high temperature tempering), it can obtain good comprehensive mechanical properties, and the strength, toughness and wear resistance are well balanced. It can meet the use requirements of excavator bucket pins under general working conditions, and the cost is relatively low, and it is widely used.

  • Alloy structural steel

  • 40Cr: This is the most commonly used alloy structural steel with good hardenability. After quenching and tempering, it can obtain higher strength, toughness and fatigue resistance than 45 steel. It is used in excavator bucket pins and can withstand greater loads and impact forces. It is suitable for working conditions with relatively harsh working conditions and high requirements for component performance.

  • 42CrMo: It is an ultra-high strength alloy structural steel with high strength, high toughness and good hardenability. Its comprehensive mechanical properties are better than 40Cr. It performs well in excavator bucket pin applications that bear heavy loads, high stresses and require good fatigue resistance, and can adapt to high-intensity operation requirements under extreme conditions such as mining.

  • Bearing steel

  • GCr15: is a commonly used high carbon chromium bearing steel with high hardness, wear resistance and contact fatigue strength, good dimensional stability and corrosion resistance. When used for excavator bucket pins, it can maintain good performance under high load and frequent friction working conditions, reduce wear and deformation, and extend service life. It is especially suitable for occasions with extremely high requirements for pin shaft precision and wear resistance.

Pin shaft raw materials


Bushing raw materials



A810312110019 High performance pin Excavator Bucket pin Suitable for SANY 215

  • Raw material preparation

  • Material selection: According to the performance requirements of the product, select suitable steel, such as 40Cr, 42CrMo and other alloy structural steel or GCr15 bearing steel, etc. Ensure that the raw materials have good chemical composition and mechanical properties and meet relevant standards and specifications.

  • Inspection: Strict inspection of purchased steel, including appearance inspection, dimension measurement, chemical composition analysis, hardness test, etc., to ensure the quality of raw materials.

  • Cutting: According to the size and weight requirements of the bucket pin, use cutting equipment (such as sawing machine, flame cutting machine, plasma cutting machine, etc.) to cut the steel into suitable blanks. When cutting, consider the processing allowance to ensure that subsequent processing can meet the dimensional accuracy requirements.

  • Machining

  • Rough machining: Rough machining of the forged blank, including turning the outer circle, end face, drilling, milling keyway and other processes, remove most of the allowance, and leave a processing allowance of 0.5mm-1mm for subsequent finishing. Rough machining can improve processing efficiency and reduce processing costs.

  • Finishing: Use high-precision lathes, grinders, milling machines and other equipment for finishing to ensure that the dimensional accuracy and surface roughness of the bucket pin meet the design requirements. For example, cylindrical grinding can control the dimensional accuracy within ±0.01mm and the surface roughness reaches Ra0.8-Ra1.6μm.

  • Thread processing: If the bucket pin has a threaded part, use a thread lathe or CNC machining center for thread processing to ensure the accuracy and quality of the thread.

  • Pre-surface treatment processing: According to needs, some special processing may also be performed, such as knurling, chamfering, etc., to meet assembly and use requirements.

  • Heat treatment

  • Quenching: Heat the machined bucket pin to above the critical temperature, keep it warm for a certain period of time, and then cool it rapidly to make the steel obtain martensitic structure and improve hardness and strength. The quenching heating temperature is generally between 820℃-860℃, and the cooling medium can be selected from water, oil or other quenching media according to the material and performance requirements.

  • Tempering: The bucket pin needs to be tempered after quenching to eliminate quenching stress, stabilize the structure and size, and improve toughness. The tempering temperature is usually between 550℃-650℃. The tempering time is determined according to the specific performance requirements, generally 1-3 hours.

  • Surface quenching: For some bucket pins with high requirements for surface hardness and wear resistance, surface quenching treatment may also be performed, such as induction quenching, flame quenching, etc., so that the surface has high hardness and good wear resistance, while the core still maintains good toughness.

  • Surface treatment

  • Hard chrome plating: Hard chrome plating can form a hard, wear-resistant and corrosion-resistant chrome layer on the surface of the bucket pin, improve the surface hardness and finish, reduce the friction coefficient, and effectively prevent wear and corrosion. The thickness of the hard chrome plating layer is generally between 0.02mm-0.05mm.

  • Blackening treatment: Blackening treatment is to form a black oxide film on the surface of the bucket pin, which mainly plays the role of rust prevention and beauty. The thickness of the oxide film is generally between 0.5μm-1.5μm.

  • Phosphating treatment: Phosphating treatment can form a layer of phosphate chemical conversion film on the surface of the bucket pin, which can improve the corrosion resistance, wear resistance and lubricity of the parts, and is conducive to subsequent assembly and use. The thickness of the phosphating film is generally between 1μm-10μm.

Manufacturing Process of Custom Steel Pin Excavator Bucket Pin Hardened Pin Shaft

FAQs 


Q1: What is the typical lifespan of the Custom Steel Excavator Pin for Hitachi 200?
A1: Our hardened excavator pins are built for extended durability, offering high performance over time with proper maintenance.


Q2: Do you offer Custom Excavator Pins for other Hitachi models?
A2: Yes, we specialize in custom steel pins for a range of Hitachi models. Contact us to get the perfect match for your equipment.


Q3: How does the hardened steel pin shaft improve excavator performance?
A3: The hardened steel pin shaft enhances wear resistance and load-bearing capacity, improving performance in demanding construction and mining operations.


Q4: Can your Custom Excavator Pins be used for both construction and mining?
A4: Our custom steel pins are designed to handle heavy-duty tasks across industries such as construction, mining, and earth-moving.


Q5: How do I place a bulk order for the Custom Steel Excavator Pin?
A5: Get in touch with us for bulk orders, and we will provide a personalized quote and production timeline for your custom pin shafts.


Q6: What quality control measures do you implement for Custom Excavator Pins?
A6: Our custom pins go through rigorous quality control, ensuring strict adherence to specifications, material standards, and durability for optimal performance.


Q7: Can I choose specific materials for the Custom Steel Pin?
A7: Yes, we offer various materials such as 45C, 41Cr4, and 42CrMo4, allowing you to select the ideal material for your excavator pin requirements.


Q8: How can I ensure the Custom Steel Excavator Pin fits my Hitachi equipment perfectly?
A8: Our custom steel pins are made to precise dimensions, and we offer tailored solutions to guarantee a perfect fit for your Hitachi 200 excavator.

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