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Custom-Made LG855N Loader Sub-Frame Pin

  • specifications:70*360mm
  • Material : 45#/40Cr/42CrMo
  • High and medium frequency induction equipment: The hardenable layer can be controlled withina range of 2MM-6MM. The Rockwell hardness HRCcan reach 52-60.
Availability:
Quantity:
  • 30890000009


Product Overview


Our Custom-Made 70*360 mm Loader Sub-Frame Pin, Bucket Pin, and Pin Sleeve are precision-engineered replacement components exclusively designed for the LG855N wheel loader (Model: 30890000009). These parts are built to match the original equipment’s specifications, enabling direct OEM replacement without additional machining or modifications. With a strict focus on durability and performance, they feature a surface-hardened structure and optimized dimensions—including an installation hole tolerance of ≤0.15mm—to ensure seamless integration with the LG855N’s bucket hinge system. Whether used in earthmoving, mining, or construction, these components deliver reliable performance, resisting wear and high-frequency impact from materials like gravel and concrete blocks. Crafted from premium alloys (45#/40Cr/42CrMo) and treated with advanced heat processes, they outperform standard carbon steel parts by 3-5 times in wear resistance, making them a long-lasting solution for heavy-duty loader operations.


Custom-Made LG855N Loader Sub-Frame Pin


Core Advantages


Superior Wear & Impact Resistance

The surface of each loader pin and pin sleeve undergoes carburizing and quenching treatment, forming a 1.5-2.0mm hardened layer. This treatment boosts wear resistance to 3-5 times that of ordinary carbon steel, allowing the parts to withstand repeated impact loads during bucket loading and unloading—critical for harsh worksites like mines or construction zones.


Stress-Free Mechanical Structure

The transition between the shaft shoulder and shaft body uses a rounded chamfer design (R5-R8), which eliminates stress concentration points. Verified by finite element analysis, this optimization ensures a fatigue life of ≥100,000 load cycles, reducing the risk of premature breakage under continuous use.


Precision Fit for LG855N

Every component is manufactured to strictly match the LG855N loader’s bucket hinge structure. With an installation hole tolerance of ≤0.15mm, they directly replace original parts, saving maintenance time and avoiding the need for on-site machining.


Versatile Material Selection

We offer three high-performance materials to suit diverse working conditions:

42CrMo alloy structural steel: Tensile strength ≥1080MPa, ideal for heavy mining (withstands loads over 100kN).

45# quenched and tempered steel: Cost-effective (2/3 the cost of 42CrMo) for medium-load earthworks.

40Cr alloy steel: Balances strength and toughness for general construction tasks.


Controlled Hardening with Advanced Equipment

Using high and medium frequency induction equipment, the hardened layer depth is precisely controlled between 2mm-6mm, with a Rockwell hardness (HRC) of 52-60. This consistency guarantees uniform performance across every batch.


Application Scenarios


LG855N Wheel Loader Daily Operations

These sub-frame pins, bucket pins, and pin sleeves are tailor-made for the LG855N, supporting its core functions: bucket lifting, material loading, and dumping. They ensure smooth coordination between the loader’s arm and bucket, even under heavy loads.


Construction Sites

Suitable for construction projects involving concrete blocks, bricks, or construction waste. The carburized surface resists wear from frequent contact with hard debris, extending the parts' service life.


Earthmoving Projects

Ideal for soil excavation, backfilling, and grading. The 45# steel option provides cost-effective durability for medium-load scenarios, while regular lubrication further minimizes wear.


Coastal & Humid Environments

Optional 316L stainless steel variants offer corrosion resistance (salt spray test ≥1000 hours) and withstand chloride ion concentrations ≤5000ppm, making them perfect for ports or coastal construction.



Main Products


Loader Pins

70*360 mm Loader Sub-Frame Pin (Model: 30890000009, for LG855N)

Other sizes: 40100mm, 45210mm, 50360mm, 60175mm, 80740mm, 100630mm.

Bucket Pins

Custom-made bucket pins for LG855N and other loader models, with diameters ranging from 40mm to 150mm.

Pin Sleeves

Matching pin sleeves for the 70360mm sub-frame pin and bucket pin, plus other sizes (e.g., 3035290mm, 5060*80mm).

Loader Bushings

Precision bushings for wheel loaders, including 4045185mm, 708085mm, and 10011049mm variants.

Custom-Made Construction Machinery Pins

Tailored pins for excavators, bulldozers, and other equipment, based on customer drawings or specifications.


Pins
Size (Diameter*Height) mm Size (Diameter*Height) mm Size (Diameter*Height) mm Size (Diameter*Height) mm Size (Diameter*Height) mm
40*100 51*110 60*175 80*740 100*630
40*281 50*225 60*600 80*590 110*400
40*406 50*360 63*680 85*230 120*405
40*1290 50*445 65*150 85*850 125*480
45*100 50*524 65*490 88*210 127*276
45*100 51*255 70*238 90*280 150*1251
45*210 52*262 70*690 90*840 130*760
45*330 55*180 75*530 95*240 145*410
45*450 55*460 76*218 95*350 158*932
45*548 57*191 79*614 100*275 160*258
The sizes above are just for reference, we can't list all sizes here. We can supply more products as your requirements. Please feel free to send us your inquiry.

 Bushings
Size (Diameter*Height) mm Size  (Diameter*Height) mm Size  (Diameter*Height) mm Size  (Diameter*Height) mm Size  (Diameter*Height) mm
30*35*290 50*60*80 70*90*90 100*110*49 130*200*70
30*38*190 50*64*70 75*90*150 100*140*100 130*180*76
30*40*50 55*60*310 76*90*81 100*175*120 140*155*89
30*60*193 55*65*60 80*100*110 110*125*130 140*164*160
35*45*287 55*70*80 80*140*90 110*140*140 140*180*355
40*45*185 60*70*40 80*95*80 120*135*100 165*184*183
40*50*30 60*70*85 85*110*110 120*140*210 170*195*158
40*80*233 60*75*90 90*104*180 120*150*221 180*240*115
45*55*40 70*80*85 90*160*120 120*180*540 190*140*544
50*55*385 70*85*130 95*110*120 127*146*140 220*240*415
The sizes above are just for reference, we can't list all sizes here. We can supply more products as your requirements. Please feel free to send us your inquiry.


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>> Partial Applicable Vehicle Model Display


CAT CAT301.7 CR CAT313 GC CAT323 GX CAT333
CAT301.4 CR CAT312 GC CAT323 CAT374
CAT302 CR CAT326 GC CAT316 GC CAT395
CAT303 CR CAT326 CAT 318D2L CAT352
CAT305.5 CAT320 GX CAT330 CAT355
CAT306.5 CAT320 GC CAT336 CAT330 GC
CAT307.5 CAT320 CAT350
CAT307 CAT323 GC CAT340
KOMATSU PC100-3/5/6 PC200-2/3/5/6/7/8 PC270-6/7/8 PC360-7
PC120-2/3/5/6 PC220-2/3/5/6/7/8 PC290-10/11 PC360LC-10/11
PC130-6/8/11 PC228-1/2/3/8/10/11 PC300LC-1/2/3/5/6/7/8 PC390LC-10/11
PC150-1/3/5/6 PC240-6/8/10/11 PC350-8
PC160-6/7/8 PC250-6 PC350LC-6/8/10/11
SANY SY135C SY75C SY245H-S SY415H-S
SY200C-S SY335BH-S SY95C SY375IDS
SY205C-S SY275H SY485H-S SY550H
SY215E SY235H-S SY485GLC-S
SY215C-S SY155H SY305H-S
KOBELCO SK210LC-10 SK200-10 SK60-8 SK140LC-8
SK130-11 SK250-10 SK380XD-10 SK460-8
SK75-11 SK260LC-10 SK220XD-10
SK350LC-10 SK330-10 SK150LC-11
Hitachi ZX130-6A ZX260K-6A ZX210LC-5A ZX490LCH-5A
ZX240-5A ZX260LCH-5A ZX350-6A Pro ZX220K-6A
ZX250-6A ZX200C-6A ZX360K-5A ZX520LCH-6A
ZX250K-5A ZH200-5A ZX300-6A ZX350-6A
ZX250LC-5A ZX210-6A

ZX300-5A

ZX500LCH-5A
ZX260LC-6A ZX210K-5A ZX370K-6A ZX220LC-6A
ZX195-5A ZX360H-5A ZX370H-6A



Raw Material


42CrMo Alloy Structural Steel

A premium choice for heavy-duty applications, it features a tensile strength of ≥1080MPa, impact absorption energy ≥60J, and a surface hardness of HRC48-52 after quenching. The 1.5-2mm hardened layer ensures resistance to extreme loads and abrasion.


45# Quenched and Tempered Steel

Cost-efficient with a tensile strength ≥600MPa and hardness of HRC28-3. It is ideal for medium-load tasks like earthworks, though regular lubrication is recommended to maintain performance.


40Cr Alloy Steel

Balances machinability, strength, and toughness. After heat treatment, it offers reliable performance for general loader operations, where moderate impact resistance is required.


316L Stainless Steel (Optional)

Engineered for corrosion-prone environments. It resists salt spray, humidity, and chemical exposure, making it suitable for coastal or municipal waste-handling applications.


Durable CAT Wheel Loader Bushing 9R0139


Durable CAT Wheel Loader Bushing 9R0139





Production


Pre-Production Planning

Develop detailed production plans based on customer requirements. Including material selection, size specifications (70*360mm), and surface treatment options (galvanizing/chrome plating).

High-Quality Steel Procurement

Source certified steel from trusted suppliers to ensure compliance with mechanical and chemical standards. Critical for the parts’ final performance.

Raw Material Inspection

Conduct rigorous tests: chemical composition analysis (via spectrometry) and mechanical property testing (tensile, impact) to eliminate defective raw materials.

Precision Sawing

Cut steel blanks with reserved machining allowances, ensuring the initial size aligns with the 70*360mm final dimensions.

Quenching & Tempering

A key heat treatment step to improve steel’s strength and toughness, laying the foundation for subsequent processing.

Rough Machining

Perform preliminary forming (turning, milling) to shape the blank, leaving a small allowance for precision finishing.

Precision Machining

Refine the component’s dimensions to meet the ≤0.15mm tolerance, ensuring compatibility with the LG855N’s hinge system.

High-Frequency Heat Treatment & Tempering

Enhance surface hardness (HRC52-60) and toughness, ensuring resistance to wear and impact.

Grinding Finishing

Achieve strict surface roughness standards (Ra ≤0.8μm) and final dimensions, critical for smooth assembly and operation.

Surface Treatment

Apply galvanizing or chrome plating to boost corrosion resistance. This step extends the parts’ service life in harsh environments.

Comprehensive Quality Control

Heat treatment testing: Check hardness and metallographic structure.

Three-coordinate measurement: Verify key dimensions.

Surface inspection: Test coating thickness and adhesion.

Final inspection: Full checks of appearance, size, and performance.

Professional Packaging & Storage

Package parts in anti-damage, moisture-proof materials and store in a controlled environment to maintain quality.


bushing


Manufacturing Process for High-Quality Excavator Pin Shaft



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